4240 Horizontal Shaft Impactor


Overview


Astec Horizontal Shaft Impactors (HSI) are engineered to deliver high-capacity, high-reduction crushing for quarrying, aggregate production, construction, and recycling applications. Designed to maximise throughput while producing consistently shaped end products, Astec HSIs combine robust rotor technology with advanced wear components to deliver reliable performance and reduced operating costs.


Featuring a high-performance Maximum Performance Rotor (MPR), three- or four-blow bar configurations, and hydraulically adjustable impact curtains, Astec Horizontal Shaft Impactors provide exceptional reduction ratios and precise product sizing across a wide range of materials. Their heavy-duty construction, self-aligning bearings, and easily replaceable wear components simplify maintenance while maximising uptime and production.


Available in a range of models to suit varying production requirements, Astec Horizontal Shaft Impactors are built for durability, efficiency, and consistent product quality, making them an ideal solution for aggregate producers and recycling operations where productivity and reliability are essential.

features


  • Maximum Performance Rotor (MPR) – Delivers high reduction ratios and increased production.
  • Hydraulic Curtain Adjustment – Allows quick and accurate product sizing adjustments.
  • Three- or Four-Blow Bar Configurations – Optimises performance for a wide range of applications.
  • Self-Aligning Bearings – Improves reliability and extends bearing life.
  • Replaceable Blow Bars & Bolt-On Liners – Reduces maintenance time and operating costs.
  • Heavy-Duty Construction – Designed to withstand demanding quarrying and recycling environments.

applications


  • Quarrying – Primary and secondary crushing of limestone and other medium-hard rock.
  • Aggregate Production – Producing high-quality, cubical aggregates for construction.
  • Concrete Recycling – Processing reinforced and reclaimed concrete.
  • Construction & Demolition Recycling – Crushing demolition waste into reusable materials.
  • Asphalt Recycling – Processing reclaimed asphalt pavement (RAP) for reuse.

TEchnical specifications


  • SAE4150 solid steel shaft
  • Grease lubricated spherical roller self-aligning bearings
  • 3-bar or 4-bar MPR segmented rotor design
  • 8V rotor sheave

  • Multiple metallurgies to fit specific applications
  • Reversible

  • Fully lined fabricated apron with abrasion-resistant steel liners
  • Hydraulic adjustment for easy crusher setting

  • Fabricated plate
  • Side inspection doors
  • Hydraulically activated rear access door
  • 1-1/4” Abrasion-resistant steel chamber liners

  • Electric, diesel, or hydraulic crusher drive
  • V-belt drive (standard drive left hand with material flow)
  • Hydraulic power pack for crusher lid
  • Jib crane for blow bar removal
  • Receiving hood
  • Safety type v-belt guard

  • HSI Feed Opening Width: 40" (1,016 mm)
  • HSI Feed Opening Height: 36" (914 mm)
  • Approx. Capacity: 250 TPH (227 MTPH)
  • Rotor Width: 40" (1,016 mm)
  • Rotor Diameter: 42" (1,067 mm)
  • Blow Bar Weight: 402 lb each (182 kg each)
  • Apron Weight: 2,328 lb each (1,056 kg each)
  • Base Weight: 17,372 lb (7,879 kg)
  • 3 Bar Rotor Assembly Weight: 5,645 lb (2,561 kg)
  • 4 Bar Rotor Assembly Weight: 5,852 lb (2,654 kg)
  • Total Weight: 24,500 lb (11,111 kg)
  • Recommended Power Diesel: 190 hp (141 kW)
  • Recommended Power Electric: 150 hp (112 kW)
  • Rotor RPM Range: 450 – 625
  • Rotor Tip Speed Range: 4,950 – 6,875 FPM (1,509 – 2,096 MPM)
  • Primary Apron Setting Range: 2" – 6" (51 – 152 mm)
  • Secondary Apron Setting Range: 1" – 4" (25 – 102 mm)
  • Operating Length: 103" (2,616 mm)
  • Operating Width: 86" (2,172 mm)
  • Operating Height: 96" (2,443 mm)

*Operating envelope based on closed crusher

  • Service Length: 137" (3,492 mm)
  • Service Width: 86" (2,172 mm)
  • Service Height: 105" (2,662 mm)

*Service envelope based on open crusher

Talk to an Expert


Looking for the right EQUIPMENT solution?


Our team is here to help you find the right solution for your application. Get in touch today.

Contact Us