5260 Horizontal Shaft Impactor


Overview


Astec Horizontal Shaft Impactors (HSI) are engineered to deliver high-capacity, high-reduction crushing for quarrying, aggregate production, construction, and recycling applications. Designed to maximise throughput while producing consistently shaped end products, Astec HSIs combine robust rotor technology with advanced wear components to deliver reliable performance and reduced operating costs.


Featuring a high-performance Maximum Performance Rotor (MPR), three- or four-blow bar configurations, and hydraulically adjustable impact curtains, Astec Horizontal Shaft Impactors provide exceptional reduction ratios and precise product sizing across a wide range of materials. Their heavy-duty construction, self-aligning bearings, and easily replaceable wear components simplify maintenance while maximising uptime and production.


Available in a range of models to suit varying production requirements, Astec Horizontal Shaft Impactors are built for durability, efficiency, and consistent product quality, making them an ideal solution for aggregate producers and recycling operations where productivity and reliability are essential.

features


  • Maximum Performance Rotor (MPR) – Delivers high reduction ratios and increased production.
  • Hydraulic Curtain Adjustment – Allows quick and accurate product sizing adjustments.
  • Three- or Four-Blow Bar Configurations – Optimises performance for a wide range of applications.
  • Self-Aligning Bearings – Improves reliability and extends bearing life.
  • Replaceable Blow Bars & Bolt-On Liners – Reduces maintenance time and operating costs.
  • Heavy-Duty Construction – Designed to withstand demanding quarrying and recycling environments.

applications


  • Quarrying – Primary and secondary crushing of limestone and other medium-hard rock.
  • Aggregate Production – Producing high-quality, cubical aggregates for construction.
  • Concrete Recycling – Processing reinforced and reclaimed concrete.
  • Construction & Demolition Recycling – Crushing demolition waste into reusable materials.
  • Asphalt Recycling – Processing reclaimed asphalt pavement (RAP) for reuse.

TEchnical specifications


  • SAE4150 solid steel shaft
  • Grease lubricated spherical roller self-aligning bearings
  • 3-bar or 4-bar MPR segmented rotor design
  • 8V rotor sheave

  • Multiple metallurgies to fit specific applications
  • Reversible

  • Fully lined fabricated apron with abrasion-resistant steel liners
  • Hydraulic adjustment for easy crusher setting

  • Fabricated plate
  • Side inspection doors
  • Hydraulically activated rear access door
  • 1-1/4” Abrasion-resistant steel chamber liners

  • Electric, diesel, or hydraulic crusher drive
  • V-belt drive (standard drive left hand with material flow)
  • Hydraulic power pack for crusher lid
  • Jib crane for blow bar removal
  • Receiving hood
  • Safety type v-belt guard

  • HSI Feed Opening Width: 60" (1,524 mm)
  • HSI Feed Opening Height: 38" (965 mm)
  • Approx. Capacity: 450 TPH (408 MTPH)
  • Rotor Width: 60" (1,524 mm)
  • Rotor Diameter: 52" (1,321 mm)
  • Blow Bar Weight: 976 lb each (443 kg each)
  • Apron Weight: 3,475 lb each (1,575 kg each)
  • Base Weight: 31,872 lb (14,457 kg)
  • 3 Bar Rotor Assembly Weight: 12,463 lb (5,653 kg)
  • 4 Bar Rotor Assembly Weight: 11,128 lb (5,048 kg)
  • Total Weight: 43,000 lb (19,505 kg)
  • Recommended Power – Diesel: 390 hp (290 kW)
  • Recommended Power – Electric: 300 hp (224 kW)
  • Rotor RPM Range: 370 – 515
  • Rotor Tip Speed Range: 5,037 – 7,010 FPM (1,535 – 2,137 MPM)
  • Primary Apron Setting Range: 2" – 6" (51 – 152 mm)
  • Secondary Apron Setting Range: 1" – 4" (25 – 102 mm)
  • Operating Length: 104" (2,642 mm)
  • Operating Width: 98" (2,489 mm)
  • Operating Height: 103" (2,624 mm)

*Operating envelope based on closed crusher

  • Service Length: 156" (3,963 mm)
  • Service Width: 98" (2,184 mm)
  • Service Height: 104" (2,642 mm)

*Service envelope based on open crusher

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